Diamond Coating Specifications
For Most Ferrous & Non-Ferrous Metals
Coating Specifications
Suitable Coating Materials
Diamond coatings or M1 Composite Coatings can be successfully integrated with most ferrous and non-ferrous metals: steel, stainless steel, iron, brass, bronze, copper, HastelloyTM, InconelTM, MonelTM and other nickel alloys, as well as aluminum and their alloys.
Composite Coating Thickness
The recommended composite coating thickness depends generally on the application and desired performance factors. The coating is a controlled process for diffusion-surface growth, and overall deposits are normally applied between 0.0005 and 0.003 inch. Based on the specific performance factors, dimensional growth may be as low as 0.0002 or as high as 0.010 inch.
Surface Finish (RMS)
The application and specific performance factors will generally dictate the required RMS surface finish value. Series 1000 or M1 Composite Coatings will be equal to or better than the original surface finish; consequently, any surface imperfection before coating will remain after coating. Unique surface patterning is also attainable to create a variety of aesthetic or functional surface re-configurations.
Hardness
Typical extreme hardness of 95+ Rc provides unsurpassed 'tribological' properties for friction, wear and surface energy.
Wear and Abrasion Resistance
Applied to a surface finish of 12 RMS or better, the coating composites exhibit superior wear and impact strength not attained from pure ceramics, carbide, chromium or other hardened alloys.
- Extreme Hardness
(95+ Rc) - Superior Wear & Impact Strength
- Remarkably Low Surface Energy
- High Release Rates (Non-
Stick) - Outstanding Non-Wetting
- Excellent Dry Lubrication
- Conforms to Any Complex Geometry
- Unique Surface Patterns
Available
- Precision Coverage of
Blind Holes or Recessed Areas - Permanent Wear-
Hardened Surfaces - Unique Thermal Transfer
- Chemical & Corrosion Resistant
- Low or High Build
Dimensional Growth - Create & Lock In Any
Gloss Level - FDA Compliant & USDA Approved
Endura® Coatings application engineers will assist you in determining the best coating chemistry for your application.
- Submit on-line
- Fax
Submit Specs
Download fax form- or call 800-336-3872
Low Friction
Series 1000 or M1 Composite Coatings are conformal or geometrically enhanced surfaces to provide an extremely low coefficient of friction. Values are similar to Teflon® or other lubricants, typically ranging between 0.06 and 0.20, depending on vector load, sliding speed, mating surfaces, temperature and other factors. For optimal low friction, surfaces may require a nominal 12 RMS finish or better, before coating.
Chemical & Corrosion Resistance
Series 1000 or M1 Composite Coatings are inert to most chemicals, including acids, alkali and solvents, exhibiting excellent corrosion resistance to most chemicals. Endura® M1-CR and M1-S4 are engineered to provide maximum corrosion protection. Using a 5% salt spray test per ASTM B-117 and a coating thickness of 0.0012 inch, M1 coatings have shown to withstand corrosive attacks of 500 to 2000 hours. Upon request, we will supply coated samples and recommend your evaluation of selected coatings, under your specific application conditions.
Non-Stick Properties
Based on the combined unique properties of Series 1000 or M1 Composite Coatings, few materials will permanently adhere to the coated surface.
Operating Temperature Range
Coatings will withstand severe temperature extremes without loss in physical properties, and are designed for operation typically from cryogenic to 500ºF for continuous operation. Coatings are available to 1000ºF.
Electrical Properties
Coatings possess very high surface resistance or can be made sufficiently conductive for applications requiring anti-static requirements.
Non-Wetting
Series 1000 or M1 Composite Coatings are oleophobic and hydrophobic, resisting wetting by most liquids. Cleanup is easier, more thorough and, in many cases, reduced or unnecessary.
