Composite Diamond Coating (CDC)
& Other Treatments
For Most Ferrous & Non-Ferrous Metals

Coating Specifications

Suitable Coating Materials

CDC Composite Diamond Coatings can be successfully bonded to most ferrous and non-ferrous metals: steel, stainless steel, iron, brass, bronze, copper, Hastelloy™, Inconel™, Monel™ and other nickel alloys, as well as aluminum and their alloys.

Series 1100 BOR-FUSE™ can be successfully integrated with most types of steel.

Series 1100 DEBURR 1000™ conversion process is compatible with most types of steel.

CDC Composite Diamond Coating Thickness

The recommended composite coating thickness depends generally on the application and desired performance factors. The coating is a controlled process for surface growth, and overall deposits are normally applied between 0.0005 and 0.002 inch. Based on the specific performance factors, dimensional build may be as low as 0.0003 or as high as 0.010 inch.

Surface Finish (RMS)

The application and specific performance factors will generally dictate the required RMS surface finish value. Series 1100 CDC Composite Diamond Coating will be equal to or better than the original surface finish; consequently, any surface imperfection before coating will remain after coating.

Hardness

Typical hardness is 90+ Rc and provides extreme wear resistance, exceptional dry lubrication and low friction.

Wear and Abrasion Resistance

Applied to a surface finish of 12 RMS or better, the coating composites exhibit superior resistance to abrasion, exceeding that of ceramics, chromium or other hardened composite alloys.

Low Friction

Series 1100 CDC Composite Diamond Coatings provide an extremely low coefficient of friction. Values are often similar to Teflon^® and typically range between 0.08 and 0.20, depending on vector load, sliding speed, mating surfaces, temperature and other factors. To optimize low friction, surfaces can require a nominal 12 RMS or better finish, before coating.

Chemical & Corrosion Resistance

Series 1100 CDC Composite Diamond Coatings are inert to many chemicals, including acids, alkali and solvents, and exhibit excellent corrosion resistance to most chemicals. Using a 5% salt spray test per ASTM B-117 and a coating thickness of 0.0012 inch, the composites have shown to withstand corrosive attack of 500 to 1200 hours. Upon request, we will supply coated samples and recommend your evaluation of selected coatings, under your specific application conditions.

Operating Temperature Range

Coatings will withstand severe temperature extremes without loss in physical properties, and are designed for operation typically from cryogenic to 1000ºF for continuous operation.

Electrical Properties

Coatings possess very high surface resistance and can be made sufficiently conductive for applications requiring anti-static requirements.

Thermal Transfer Prosperities

Series 1100 CDC Composite Diamond Coatings will create surfaces superior to any other materials for their unique heat transfer rates and uniformity.

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For 40 years, Endura has applied patented and proprietary coatings and licensed coating technology for an array of solutions.
We are not a raw material supplier; nor are the coatings we provide UV stable; nor do we provide any paint, decorative powder coating, or any materials for retail, garage, cement or floor coatings.